tarfile.open(archive_path, "w:gz") truncates the destination the instant
it opens. If tf.add() fails partway (disk full, permission loss,
interruption), whatever was previously at that path is gone — including
an existing profile or board export the caller chose to overwrite. This
is the same failure shape a7e7de6407 just fixed for the desktop gateway
file-save path, one commit earlier in the same window, but it was never
propagated to this shared archive-writing primitive even though board
export gained a new caller into it in that same window.
make_targz now writes into a sibling temp file (mkstemp, same directory
as the destination so the final step is a same-volume rename) and only
replaces the destination via os.replace() after the archive is fully
written and closed, mirroring the mkstemp+os.replace pattern already
used throughout this codebase (agent/secret_sources/_cache.py,
cron/jobs.py, gateway/status.py, etc). The temp file is unlinked on any
failure.
nftpoetrist